AtCotton Craft (Pvt) Ltd, every wound care solution begins with one goal — faster healing through scientifically crafted materials. In the high-stakes environment of the operating theater, there is no margin for error. The tools surgeons rely on for hemostasis and organ protection must be as reliable as the hands wielding them. Among the most critical of these tools is the abdominal pack (laparotomy sponge), where absorbency must meet absolute traceability.
Introducing thePromed X-ray Detectable Abdominal Pack — engineered toBritish Pharmacopoeia (BP) Type II specifications. Designed for high-volume fluid management and fail-safe detectability, these packs represent the intersection of textile engineering and patient safety, embodying our commitment to “Healing with Excellence.”
Research & Development: Engineering Against Risk
The development of the Promed Abdominal Pack was driven by a critical safety imperative: the prevention of Retained Surgical Items (RSIs). Our internal medical team and material engineers began by analyzing the two primary risks associated with abdominal surgery: fluid obscuration of the surgical field and the risk of accidental retention.
We adhered strictly toBP-Type II cloth specifications, a standard chosen for its specific weave density and weight, which offers the optimal balance of softness and durability. However, the core of our R&D focused on theX-ray detectable strip. Unlike generic alternatives where strips are merely glued or woven loosely, our engineers developed a method to securely sew a non-toxic, barium-sulfate-impregnated strip into the corner of the pad.
We consulted with radiologists to determine the optimal density of the detectable element, ensuring it would be clearly visible under standard X-ray imaging, even in complex abdominal cavities. Simultaneously, we studied biocompatibility standards (ISO 10993) to ensure the 100% cotton fabric remained chemically inert, preventing interactions with internal organs that could lead to adhesions or inflammation.
Clinical Field Evaluation: Validated in the Operating Theater
Before mass production, the Promed Abdominal Pack underwent rigorous field testing. Cotton Craft’s medical advisors facilitated evaluations in major teaching hospitals and trauma centers across Pakistan. We placed these packs in the hands of general surgeons, gynecologists, and trauma teams to assess real-world performance.
The clinical feedback was meticulously recorded. Surgeons evaluated the“hand feel” — noting that the chemically inert, soft cotton provided maximum protection when used to retract delicate viscera, without causing abrasion. Scrub nurses focused on theloop attachment and counting protocols, validating that the securely sewn loops withstood the traction required during retrieval.
Crucially, in simulated detection tests, the X-ray detectable strip proved universally visible, providing the surgical teams with the confidence required for closing protocols. The consensus was clear: Promed packs delivered the high absorbency needed for keeping the field dry, with the safety assurance required for modern surgical standards.
In-House Manufacturing Excellence
Manufacturing a product destined for internal body use requires a facility that operates with pharmaceutical precision. At our state-of-the-art plant inSundar Industrial Estate, Lahore, the production of Promed Abdominal Packs follows strict hygiene and quality protocols.
We source pharmaceutical-grade cotton that is free from optical brighteners and harsh bleaching residues. Our weaving department produces theplain weave BP-Type II cloth with consistent thread counts to ensure uniform absorbency. The integration of the X-ray strip and the sewing of the edges are performed on automated and semi-automated lines to ensure consistency.
Every step of the process, from raw cotton processing to the final folding, is monitored to minimize lint generation. In a surgical cavity, lint can cause granulomas; our manufacturing process is specifically tuned to produce a low-linting fabric that maintains its structural integrity even when saturated with blood or saline.
Laboratory Quality Control: The Safety Checkpoint
At Cotton Craft, “quality” is quantifiable data. Every batch of Promed Abdominal Packs must pass the scrutiny of our Quality Control Department before it can leave our facility. We do not rely on random sampling alone; our protocols are exhaustive.
Key Laboratory Tests Include:
- Radio-opacity Verification: Testing the X-ray strip to ensure it meets visibility standards.
- Absorbency Speed & Capacity: Measuring how quickly the pad absorbs fluid and its total retention volume to ensure efficient hemostasis.
- Tensile Strength (Wet & Dry): Ensuring the fabric and the retrieval loop do not tear during extraction.
- Chemical Analysis: verifying the fabric is chemically inert and pH neutral.
- Linting Analysis: validating the material meets low-linting requirements.
No product reaches the market without passing these QC checkpoints. This rigorous testing ensures that when a surgeon reaches for a Promed pack, it performs exactly as expected.
Verification & Market Validation
Since its launch, the Promed X-ray Detectable Abdominal Pack has been adopted by leading healthcare institutions across Pakistan and in our export markets. Hospital procurement heads and Operating Theater managers have reported high satisfaction, citing the product’s durability and the peace of mind provided by the high-visibility detectable strip.
Distributors have noted that the wide range of available sizes — from the standard45cm x 45cm for major laparotomies to the smaller4″ x 6″ for focused procedures — allows hospitals to standardize their inventory with a single, trusted brand. The feedback loop remains active; we continue to refine our packaging and folding techniques based on input from surgical teams to maximize efficiency during instrument setup.
Conclusion: Security in Every Suture
The Promed X-ray Detectable Abdominal Pack is more than a surgical sponge; it is a safety device designed to protect both the patient and the surgical team. It representsCotton Craft’s mission to blend compassion with technical precision. By adhering to BP-Type II specifications and enforcing strict manufacturing controls, we ensure that safety is sewn into every corner.
For hospitals, clinics, and distributors looking for surgical dressings that prioritize patient safety and clinical efficiency, Cotton Craft offers a partnership rooted in quality.
Cotton Craft (Pvt) Ltd — Healing with Excellence.
Critical Usage & Safety Information
Product: Promed X-ray Detectable Abdominal Pack (BP-Type II Cloth)Material: 100% Cotton, Plain Weave, Non-toxic X-ray detectable strip.
Available Sizes:
- Metric: 30cm x 30cm, 40cm x 40cm, 45cm x 45cm
- Imperial: 4″ x 8″, 4″ x 6″, 4″ x 12″, 4″ x 18″, 6″ x 18″, 7″ x 18″
Indications:
- Fluid and blood absorption during open surgical procedures (Laparotomy).
- Visceral protection and retraction during surgery.
- Hemostasis in deep surgical cavities.
Safety Features:
- X-ray Detectable: Securely sewn strip for identification via radiography if accidental retention occurs.
- Chemically Inert: Safe for contact with internal organs.
- Highly Absorbent: BP-Type II specification ensures rapid fluid uptake.
Storage: Store in a cool and dry place, away from direct sunlight and moisture, to maintain fabric integrity and sterility (if packaged sterile).