AtCotton Craft (Pvt) Ltd, we understand that effective wound care is not limited to surface treatment. Some of the most challenging clinical scenarios involve deep, narrow, or irregular spaces—nasal sinuses, dental sockets, fistulas, and surgical cavities. In these delicate environments, a standard dressing is insufficient. The challenge lies in managing exudate and preventing infection in spaces where access is limited and tissue is fragile.
IntroducingCotton Craft’s Absorbent Ribbon Gauze—a specialized textile solution manufactured toBritish Pharmaceutical Codex (BPC) specifications.1 Designed for seamless insertion and safe retrieval, this product exemplifies our dedication to “Healing with Excellence,” providing the precision required for ENT, dental, and surgical packing.
Research & Development: The Engineering of “Fast Selvedge”
The development of our Ribbon Gauze was driven by a single, critical safety concern:linting and fraying.
When packing a narrow cavity like a nasal sinus or an infected fistula, the introduction of loose threads (lint) can be disastrous, leading to foreign body reactions, granulomas, or persistent infection.2 Our R&D team and textile engineers focused their efforts on perfecting the“Fast Selvedge Edge.”
Unlike standard gauze that is simply slit to size—leaving raw edges prone to unraveling—our Ribbon Gauze utilizes a specialized weaving technique. We engineered the loom parameters to create a finished, interlocking edge on both sides of the narrow strip (1.25cm and 2.5cm).
Simultaneously, we analyzed theBPC specifications for absorption. We selected high-grade cotton fibers that offer a capillary action strong enough to wick fluid against gravity—essential for draining deep cavities—while maintaining a structural tensile strength that ensures the gauze does not break inside the wound during removal.
Clinical Field Evaluation: Validated by Specialists
To confirm the efficacy of our design, Cotton Craft engaged with specialists who operate in the most restrictive anatomical spaces: Otorhinolaryngologists (ENT surgeons) and Oral Maxillofacial Surgeons.
Trial samples were deployed in clinical settings across Pakistan for specific indications:
- ENT Applications: Surgeons utilized the1.25cm width for nasal packing following septoplasties and for managing epistaxis. Feedback highlighted that the gauze packed smoothly without “bunching” and, crucially, maintained its integrity upon removal, leaving no debris behind.
- Dental Surgery: Dentists tested the gauze for socket packing after complex extractions. They noted thechemical inertness of the fabric, observing no mucosal irritation even when the gauze was soaked in medication (like iodoform or clove oil) prior to insertion.
- General Surgery: Wound care nurses used the2.5cm width to pack open, infected surgical wounds to assist in healing by secondary intention. The feedback praised the fabric’s ability to keep the wound edges open to prevent premature closure while absorbing significant exudate.
In-House Manufacturing Excellence
Manufacturing a narrow-width medical fabric requires distinct machinery from standard broadcloth. At our facility inSundar Industrial Estate, Lahore, Cotton Craft employs specialized narrow-fabric looms calibrated for precision.
The process begins with100% pure cotton yarn, free from synthetic contaminants.3 The weaving process is monitored to ensure theplain weave is uniform, providing the necessary softness for delicate mucous membranes.4
Our bleaching process is equally rigorous. The gauze is treated to achieve a“good white” appearance, which is not merely aesthetic; it ensures the absence of natural oils and waxes that would hinder absorbency. The fabric is renderedchemically inert, removing all processing residues to ensure biocompatibility.5
We offer versatility in packaging to suit different clinical needs: from5-meter lengths for individual procedures to90-meter bulk rolls for high-volume hospital use.6 The winding process is automated to ensure consistent tension, preventing the rolls from telescoping or deforming during storage.
Laboratory Quality Control: Tensile Strength is Patient Safety
In deep cavity packing, the nightmare scenario is a piece of gauze tearing and remaining inside the patient during removal. Therefore, our Quality Control Department places extreme emphasis onTensile Strength Testing.
Every batch of Ribbon Gauze undergoes rigorous stress testing to ensure the fabric withstands the traction forces of packing and retrieval.
Additional QC Protocols Include:
- Dimensional Accuracy: Laser measurement of widths (1.25cm and 2.5cm) to ensure they fit standard surgical instruments and speculums.
- Foreign Particle Inspection: Automated scanning to ensure the fabric is free from weaving defects or contaminants.
- Absorbency Rate: Verifying compliance with BPC standards for rapid fluid uptake.
- Edge Integrity Analysis: Microscopic inspection of the selvedge edges to guarantee no loose fibers.
Verification & Market Validation
Cotton Craft’s Absorbent Ribbon Gauze has become a staple inventory item in hospitals and specialized clinics nationwide. It is particularly trusted in the dental and ENT sectors, where thefast selvedge edge is considered a non-negotiable safety feature.
Distributors appreciate the wide range of sizes. The1.25cm x 20m format is a favorite for outpatient clinics, while the90m rolls provide cost-effective solutions for trauma centers and busy surgical wards. The market response confirms that when it comes to deep cavity care, professionals prefer the reliability of a BPC-compliant, locally manufactured product that rivals international standards.
Conclusion: Safety in the Smallest Spaces
Cotton Craft’s Absorbent Ribbon Gauze proves that “Healing with Excellence” applies to every inch of material we produce. By mastering the engineering of the selvedge edge and adhering to strict pharmacopoeial standards, we provide a tool that surgeons can trust in the most delicate procedures.
Whether used to pack a dental socket or manage a complex sinus infection, our Ribbon Gauze offers the perfect balance of softness, strength, and safety.
Cotton Craft (Pvt) Ltd — Healing with Excellence.
Critical Usage & Safety Information
Product: Absorbent Ribbon Gauze (Ribbon Gauze Cloth)
Material: 100% Cotton, Plain Weave, Fast Selvedge Edges.
Standards: Manufactured according to BPC (British Pharmaceutical Codex) specifications.7
Available Sizes:
- Widths: 1.25cm, 2.5cm
- Lengths: 5m, 20m, 90m8
Indications:
- ENT: Packing sinus and throat cavities; management of epistaxis (nosebleeds).9
- Dental: Packing dental sockets and gum cavities.10
- Wound Care: Packing open, infected wounds, abscesses, or fistulas to assist healing from the inside out (secondary intention).11
Key Features:
- Fast Selvedge: Interlocked edges prevent fraying and linting inside cavities.
- Chemically Inert: Safe for use on mucous membranes; compatible with topical medications.
- Highly Absorbent: Effectively manages exudate and drainage.
Precautions:
- Sterilization: This product must beSterilized before use in invasive procedures or on open wounds.12
- Removal: Ensure all packing is removed according to clinical protocols to prevent infection.
Storage:
Keep in a cool and dry place. Protect from moisture and dust to maintain hygiene prior to sterilization and use.