AtCotton Craft (Pvt) Ltd, we understand that in the complex world of medical consumables, reliability is the most valuable currency. While specialized dressings handle specific pathologies, the day-to-day operations of a hospital—from the orthopedic wing to the emergency room—rely on high-quality basics. TheAbsorbent Gauze Roll is the unheralded workhorse of the medical field.
IntroducingCotton Craft’s Absorbent Gauze Roll, manufactured toBritish Pharmacopoeia (BP) 13-Light specifications. Whether used as a protective layer under a plaster cast or cut to size for massive hemorrhage control, this product represents the convergence of textile engineering and clinical versatility, embodying our commitment to “Healing with Excellence.”
Research & Development: Balancing Absorbency and Breathability
The development of our Gauze Roll was not a matter of simply weaving cotton; it was about engineering the perfect clinical fabric. Our internal medical team and textile engineers focused on theBP 13-Light standard because it offers a specific thread count that balances two competing needs:fluid retention andair permeability.
Our R&D phase analyzed the challenges of long-term skin contact. When gauze is used as padding under a plaster cast or for immobilizing an injury, the skin must be able to “breathe” to prevent maceration (softening of the skin due to moisture).
We optimized theplain weave structure to ensure that while the 100% cotton fibers rapidly wick away sweat or exudate, the open lattice of the weave allows for sufficient airflow. We also studied chemical neutrality extensively. Through collaboration with chemical engineers, we perfected a bleaching process that renders the fabricchemically inert, ensuring that even when in contact with sensitive or traumatized skin for weeks under a cast, it causes no irritation or allergic reaction.
Clinical Field Evaluation: Validated for Sensitivity and Strength
To validate our manufacturing quality, Cotton Craft deployed test batches to orthopedic departments and trauma centers across Pakistan. We sought feedback on two distinct applications:protection andabsorption.
- Orthopedic Application: Orthopedic technicians evaluated the gauze as an under-cast layer. Feedback indicated that the fabric provided a“smooth surface for plaster adhesion,” preventing the friction sores often caused by coarser materials.1 The softness of the cotton was cited as a major factor in patient comfort during weeks of immobilization.
- Trauma Management: ER nurses tested the rolls for hemorrhage control. The ability to unroll large sections (up to 100 meters available) allowed for the rapid wrapping of extensive injuries. Clinicians reported that the high absorbency helped essentially “stop the flow of blood” by facilitating clot formation through pressure and fluid uptake.
The consensus from the field was clear: Cotton Craft Gauze Rolls provide the structural integrity needed for immobilization without compromising the softness required for sensitive skin.
In-House Manufacturing Excellence
At our state-of-the-art facility inSundar Industrial Estate, Lahore, the production of Absorbent Gauze Rolls is a testament to scale and precision. We process high-grade cotton through automated weaving looms calibrated to theBP 13-Light density.
Our bleaching line ensures a consistent “good white” finish, free from optical brighteners that could irritate the skin. Crucially, our winding machinery is designed to produce rolls—ranging from1 meter to 100 meters in length—with consistent tension. This prevents the fabric from wrinkling or telescoping, ensuring that when a healthcare provider unrolls the gauze, it lays flat and smooth—a critical requirement for applying plaster casts.
We maintain a strict hygiene protocol throughout the manufacturing floor, treating these bulk non-sterile rolls with the same level of environmental control as our sterile finished goods to minimize bioburden.
Laboratory Quality Control: Consistency in Every Meter
A 100-meter roll of gauze must be consistent from the first meter to the last. Our Quality Control Department employs rigorous testing protocols to ensure compliance with BP specifications.
Key Laboratory Tests Include:
- Sinking Time Test: Verifying the hydrophilicity (water-loving nature) of the cotton to ensure rapid absorption.
- Acidity/Alkalinity Testing: Ensuring the pH is neutral (chemically inert) to prevent chemical burns or skin irritation.
- Weave Density Check: Automated counting of warp and weft threads to guarantee BP 13-Light compliance.
- Foreign Matter Inspection: Ensuring the fabric is free from cotton shells, leaf particles, or weaving defects.
- Tensile Strength: Verifying that the fabric does not tear easily when pulled tight during immobilization procedures.
Verification & Market Validation
Cotton Craft’s Absorbent Gauze Rolls have become a preferred choice for hospital procurement teams and medical distributors. The product’s versatility allows hospitals to streamline their inventory—using the same high-quality roll for orthopedic padding, custom dressing creation, and emergency bandage production.
The availability of diverse sizes, from the manageable1×2.5m for clinics to the industrial100cm x 100m for hospital CSSD (Central Sterile Supply Department) conversion, has been praised by supply chain managers for offering flexibility and cost-effectiveness.
Conclusion: The Fabric of Recovery
The Absorbent Gauze Roll is the foundation upon which many medical procedures rest. By adhering to BP 13-Light standards and ensuring absolute chemical purity,Cotton Craft provides a product that protects the patient’s skin and supports the physician’s skill.
From the first layer under a cast to the first response in a trauma, Cotton Craft ensures that every thread counts.
Cotton Craft (Pvt) Ltd — Healing with Excellence.
Critical Usage & Safety Information
Product: Absorbent Gauze Roll (Gauze cloth BP 13-Light)
Material: 100% Cotton Woven Fabric, Chemically Inert, Bleached White.
Standard: Manufactured to BP 13-Light Specifications.
Available Sizes:
- 100cm x 100m (Bulk Hospital Roll)
- 1m x 40m
- 1m x 30m
- 1m x 20m
- 1m x 2.5m
Indications:
- Orthopedics: Padding between skin and plaster casts to prevent chafing, promote healing, and facilitate safe cast removal.2
- Trauma: Hemostasis (stopping blood flow) and absorption of exudate.3
- Immobilization: Wrapping injured limbs to prevent further injury.
- General Care: Protection of sensitive or compromised skin.
Features:
- Highly Absorbent: Rapid fluid uptake.
- Chemically Inert: Does not react with skin or medications; hypoallergenic.
- Smooth Texture: Provides an ideal surface for plaster adhesion.
Storage & Handling:
- Storage: Keep in a cool and dry place.
- Warning: Absorbency may reduce considerably if the product is exposed to heat, prolonged improper storage, or certain medications.4
- Sterility: These rolls are typically supplied non-sterile. If used on open wounds, sterilization via autoclave (steam) or gamma irradiation is recommended per hospital protocols.